Replacement Coils
Shell Coil
Large U Coil
Replacement Coils
Magneforce Induction
Heating Coils
Phenolic Encapsulated Coil
Competitor Coils
Custom Coil Design
Phenolic Encapsulated Coil
Magneforce Induction Heating Coils
Custom Induction Heating Coils
Custom Heating Coil Design & Manufacturing
Proper design & construction of the induction heating coil is essential for efficient part heating. Coils come in all sizes, shapes and configurations as needed. We build and test all heating coils in house. We have made many thousands of heating coils for over 40 years.
Made In The USA
All heating coils are manufactured at our facility in Warren, Ohio USA.
We Can Supply Competitor Coils
We can duplicate heating coils from other manufacturers, often at a significantly lower cost.
This high power induction coil was
made from a drawing from the customer
Plasma Spray Ceramic Coating
All Magneforce heating coils are supplied properly insulated. For high temperature applications, a special plasma spray ceramic coating is supplied to all heating heads. For lower temperature applications, powder coat electrical epoxy and high temperature epoxy coatings are used. Special insulating techniques are used when required.
The head of this heating coil is a plasma sprayed ceramic coating capable of handling 2000F temperatures
This coil is powdered coated with electrical grade epoxy
CNC Milled and 3D Printed Coil Fixtures
We maintain in house capability for CNC machining and 3D printing fixtures for fabricating all coils. This insures that the coils are made to specification and replacement coils that may required in the future are identical.
This basic aluminum fixture plate is CNC milled to insure that the 2 coil heads and leads are formed in the correct position.
Milled Phenolic Housings Protect Coils
Milled phenolic housing enclose and protect the heating coils from mechanical damage. They also provide locating holes for mounting the coil in a fixture
Encapsulated Heating Coils
Heating coils can be encapsulated in high temperature
thermally conductive and fire retardant epoxy to match the shape required by the application. Mounting holes can be incorporated in the finished coil head.
This 2 position coil head is encapsulated
to fit into a formed fixture for soldering connectors to automotive windshields
This coil is encapsulated in a shape to match the ID of a motor housing. It prevents the coil from contacting the
ID of the housing and protects the finish.
Air Cooled Heating Coils
Not all induction heating coils have to be water cooled. Some special coils are constructed of litz wire and don't require bulky water coolant systems.
This 2 position coil head is enclosed
in a plastic housing with auxiliary air cooling. It heats 2 threaded inserts to
be pressed into a plastic part.
This coil is air cooled and is used to heat
a 1 1/2"OD barrel for an extrusion operation.
Fast Turnaround When You Need It
When the situation demands it we can supply custom heating coils with a lead time of a couple days or less.
