Precise Heating
Turnkey Systems
Lower Cost
Precise Heating
Magneforce Induction
HS2500R2 Heater
HS2500R2 2.5KW Induction Heater
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2.5 KW Operating Power
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208-240V 1 ph
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Flameless, Repeatable Heating
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Remote Output Transformer
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Easy To Set Up & Use
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3 Models, Standard, Timer & Touchscreen
6' Flexible Power
Cable Assembly
HS2500R2 Power Supply
Output
Transformer
Heating
Coil
Coolant
Input
Part in Coil
To Heat
Optional Remote On/Off Pushbutton
Typical HS2500R2C Setup
Standard Features
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- Compact 16 ga steel power supply enclosure
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Bench top or wall mount with removeable flanges
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Flexible 6' cable to output transformer allows heating output on slides, lifts and other mechanisms.
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Remote jack for controls or connection to PLC or custom user controls
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Integral coolant flow transducer protects against overheating
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Operates in resonance. No need to "ring up"to power
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0-5Vdc output verification signal confirms power is delivered to coil
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Repeatability to +/- 1.5% heating power
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Fast setup, low maintenance and components accessible
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3 models available. The HS2500R2 with standard control, the HS2500R2C with dual timer control and the HS2500R2TS with Touchscreen control.
Specifications
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Maximum Operating Power - 2500W
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Weight: 48lbs.
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Power Supply Dimensions: 12.25"Wx14"Hx 7"Dp
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Incoming Power - 208-240V 1 ph 15A
- Semiconductor fuse protection
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20-40khz output frequency
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Maximum output amperage: 90A
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Output Frequency: 15 - 40 Khz
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Minimum coolant flow - 0.5 gpm
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Minimum coolant pressure - 50 psi
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Maximum coolant pressure - 100 psi
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Maximum inlet water temperature - 100F
HS2500R2 Power Supply
The HS2500R2 induction power supply is the primary component of the system. Its' function is to convert 50/60Hz line power to a high frequency, high amperage output and to deliver this power to the output transformer which, in combination with the heating coil, sets up a varying electromagnetic field that heats the part.
3 Models of the HS2500R2 are available.
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HS2500R2 Standard
Base control panel with power control & KW meter. Best suited when used with user supplied controls or a machine PLC.
HS2500R2C Dual Timer Panel
The dual timer panel includes 2 digital timers with separate power controls,on/off pushbuttons and KW meter for standalone benchtop heating applications.
HS2500R2TS Touch Control
Touchscreen control offers 5 operating modes, temperature input and control, recipes, data history and 2 24V outputs.
HS2500R2 Output Transformer
HS2500R2 Heating Coils
Transformer terminal
blocks with c'bores
for O rings
The output transformer is a special high frequency step down transformer that is used to match the heating coil to the power supply. It connects to the power supply with a 6' long flexible power cable assembly that supplies both power connections and coolant tubing. The flexible cable allows the transformer and heating coil to be located remotely from the power supply and attached to any processing fixture as required.
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The heating coil focuses the electromagnetic field onto the area of the part that is to be heated. Heating coils are manufactured from copper tubing and are water cooled and stay relatively cool even while heating hot parts. Coolant flows through the output transformer and into the coil. Coolant leakage is prevented by the O rings mounted in the c'bore of the transformer terminal blocks.
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Steel Tube Is Annealed with HS2500R2
Soldering Internal Connectors With HS2500R2
Heating 4 Threaded Inserts
The HS2500R2 heating system provides fast and precise heating for a wide variety of applications. Heating is flameless and non-contact utilizing a focused electromagnetic field. A typical heating system consists of the HS2500R2 power supply, remote output transformer connected with a 6' long flexible power cable and a custom heating coil. The HS2500R2 is available in 3 models. The standard HS2500R2 features a basic control panel that includes a power control knob, KW output display and LED status lights.
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It is often used as part of a fixture or machine where the heater will be controlled with user supplied controls or a PLC. The HS2500R2C model features an enhanced control panel that includes 2 digital timers with two poer control knobs, KW dislay, on/off pushbuttons and LED status indicator lights. It is typically used for benchtop standalone applications. Some applications include insert pressing, heat shrinking, carbide brazing, soldering, melting, annealing, epoxy and adhesive curing and catheter tipping.