Heat Station 5000

HEAT STATION 5000 R2 & 5000 R2C

The Heat Station 5000 R2 and Heat Station 5000 R2C are 5.0 kW induction heaters with an included remote output transformer attached to the power supply by means of a 6 foot flexible conduit. This conduit carries power and water cooling. These medium frequency induction heaters operate in the 20-50 kHz range and provide fast and precise heating for soldering, brazing, heat staking, and shrink fitting applications. The 5000 R2 is designed for manual controls such as foot pedals, PLC input, or other customer supplied controls. The 5000 R2C has on board time and power controls built in and a control jack for remote start and stop operators. The unit operates on 208-240-volt 3 phase AC power (can be wired for single phase operation). The heating coil is attached by screws to a terminal block on the front of the remote transformer which incorporates O ring sealed water paths to supply cooling water to the coil. Output transformer coil combinations are available, which allow the machine to be used with a range of part sizes and heating requirements.

Heat Station 5000 R2

Heat Station 5000 R2 Specifications (PDF)

Heat Station 5000 R2C

Heat Station 5000 R2C Specifications (PDF)

 

Standard Features

  • Medium frequency output heats a wide range of part sizes and materials
  • Rugged thyristor inverter technology
  • Bench top or wall mount with removable flanges
  • Flexible cable to output transformer allows mounting of heating output on slides, lifts, and other mechanisms
  • Universal control input jack accepts heat station manual controls or direct connection to PLC or custom controls
  • 0-10 Volt DC analog input for power control (HS5000 R2)
  • 0-5 Volt DC output confirms power is delivered to load
  • Repeatability to ± 0.5%
  • Small size and weight
  • Fast setup, low maintenance, and components accessible
  • Front panel display for power includes power adjust, heat On/Off, low flow, over temperature, two stage time, power control, and On/Off push buttons on HS5000 R2C

 

Protection Features

  • Circuit breaker On/Off switch
  • Fast fuse on output circuit
  • Electronic water flow switch with flow indicator
  • Over temperature protection
  • Electronically isolated low voltage output transformer
  • RF/EMI input filter
  • Adjustable electronic load sensor circuit
  • External housing separates water cooling from electronics
  • One-year warranty on parts and labor with factory service

 

Specifications

  • Weight: 70 lbs.
  • Output power: 5000-watts
  • Incoming power: 208-240 V / 50/60 Hz / 3 phase, 20 Amperes
  • Water cooling requirement of .5 gpm minimum
  • Recommended pressure differential of 40 psi and 100 psi maximum pressure
  • Maximum inlet water temperature of 100˚ F