Magneforce Induction
HS5000R2 Heater
HS5000R2 5.0KW Induction Heater
-
5.0 KW Operating Power
-
208-240V 1 or 3ph
-
Flameless, Repeatable Heating
-
Remote Output Transformer
-
Easy To Set Up & Use
-
3 Models, Standard, Timer & Touchscreen
On/Off
Breaker
Switch
Aux 220V outlet for coolant system
Jack for remote on/off
operator
6' power leads
Output
transformer
Heat zone
Heating coil
HS2500R2C Dual Timer System with transformer & coil
Standard Features
-
20-40khz frequency output heats a wide range of parts
-
Bench top or wall mount with removeable flanges
-
Flexible 6' cable to output transformer allows heating output on slides, lifts and other mechanisms.
-
Control jack accepts heat station controls or connection to PLC or custom user controls
-
0-5Vdc output signal confirms power is delivered to coil
-
Repeatability to +/- 1.5% heating power
-
Fast setup, low maintenance and components accessible
-
3 models available. The HS5000R2 with standard control, the HS5000R2C with dual timer control and the HS5000R2TS with Touchscreen control.
Specifications
-
Maximum Operating Power - 5000W
-
Weight: 70 lbs.
-
Power Supply Dimensions: 18" x 16" x 8"
-
Incoming Power - 208-240V 3 ph 20A
-
Available 208/240 1 ph
-
Maximum output amperage: 150A
-
Output Frequency: 15 - 40 Khz
-
Minimum coolant flow - 0.5 gpm
-
Minimum coolant pressure - 50 psi
-
Maximum coolant pressure - 100 psi
-
Maximum inlet water temperature - 100F
HS5000R2 Power Supply
The HS5000R2 induction power supply is the primary component of the system. Its' function is to convert 50/60Hz line power to a high frequency, high amperage output and to deliver this power to the output transformer which, in combination with the heating coil, sets up a varying electromagnetic field that heats the part.
3 Models of the HS5000R2 are available.
​
HS5000R2TS Induction Heater
HS5000R2 with PC footpedal
HS50002C Induction Heater
HS5000R2TS Induction Heater
HS5000R2 Standard
Base control panel with power control & KW meter. Best suited when used with user supplied controls or a machine PLC.
HS5000R2C Dual Timer Panel
HS5000R2TS Touch Control
Touchscreen control offers 5 operating modes, temperature input and control, recipes, data history and 2 24V outputs.
HS5000R Output Transformer
HS5000R Heating Coils
Output terminals on the transformer accept the heating coil and include coolant ports with O ring seals.
The output transformer is a special high frequency step down transformer that is used to match the heating coil to the power supply. It connects to the power supply with a 6' long flexible power cable assembly that supplies both power connections and coolant tubing. The flexible cable allows the transformer and heating coil to be located remotely from the power supply and attached to any processing fixture as required.
​
​
This heating coil is used on the HS5000R2 power supply to heat the exterior of a 5" diameter cylinder. The cylinder is rotated in the heating coil to cover all 360 degrees of the surface.
The heating coil focuses the electromagnetic field onto the area of the part that is to be heated. Heating coils are manufactured from copper tubing and are water cooled and stay relatively cool even while heating hot parts. Coolant flows through the output transformer and into the coil. Coolant leakage is prevented by the O rings mounted in the c'bore of the transformer terminal blocks.
​
The dual timer panel includes 2 digital timers with separate power controls,on/off pushbuttons and KW meter for standalone benchtop heating applications.
4 carbide teeth are brazed to a cutter head
Bullet cartridge cases are annealed
2 carbide inserts are brazed to a cutter head
The HS5000R2 heating system provides fast and precise heating for a wide variety of applications. Heating is flameless and non-contact utilizing a focused electromagnetic field. A typical heating system consists of the HS5000R2R2 power supply, remote output transformer connected with a 6' long flexible power cable and a custom heating coil. The HS5000R2 is available in 3 models. The standard HS5000R2 features a basic control panel that includes a power control knob, KW output display and LED status lights. It is often used as part of a fixture or machine where the heater will be controlled with user supplied controls or a PLC.
​
The HS5000R2C model features an enhanced control panel that includes 2 digital timers with two poer control knobs, KW dislay, on/off pushbuttons and LED status indicator lights. It is typically used for benchtop standalone applications. The HS5000R2TS offers multiple operating modes, temperature input & control, recipes & data recording. It also provides two 24V easily programmed outputs that can be used to turn on an accessory during or after heating. Some applications include insert pressing, heat shrinking, carbide brazing, soldering, melting, annealing, epoxy and adhesive curing and catheter tipping.